Chemical

Discover how we are helping the Chemical industry with the rising cost of energy, the sustainability challenges and the imperative to optimize production efficiency.

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A smarter Chemical production plant with AVEVA software

The Chemical industry is facing significant challenges with heavy safety regulations as well as a huge challenge with the rise price of energy. Here are some challenges that AVEVA's software can help unlocking:

Regulatory Compliance and Environmental Standards
Supply Chain Disruptions
Adoption of Green Chemistry
Workplace Safety
Climate Change and Carbon Emissions
Waste Management
Data Management and Analytics
Cybersecurity
Capital Intensity and Investment Requirements
Balancing Innovation with Cost Control
Public Perception and Trust

Some key figures of the Chemical industry

30%

Increasing productivity through Industry 4.0 technologies

25%

Reducing production costs through automation and robotics

$1.3M

Can a production downtime cost per hour

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Solution

Leverage Hybrid-DCS with Modern and Scalable SCADA

AVEVA Industrial Software enables the chemical industry to leverage a Hybrid-DCS integrated with modern, scalable SCADA systems. This approach combines the reliability of traditional Distributed Control Systems (DCS) with the flexibility of SCADA, allowing for better control and monitoring of complex chemical processes. The scalable SCADA ensures that as production needs grow, the system can expand without significant reconfiguration. This integration facilitates seamless communication between different systems, enhances operational visibility, and enables quick adjustments to process parameters, ultimately improving efficiency and reducing downtime.

Solution

Design a Contextualized Data-Centric Control Room

AVEVA helps chemical plants design contextualized, data-centric control rooms that enhance decision-making and operational control. By integrating real-time data from multiple sources into a unified, intuitive interface, operators can access all the information they need to make informed decisions quickly. The software’s advanced visualization tools present data in context, highlighting trends, anomalies, and critical performance indicators. This comprehensive view allows for proactive management of plant operations, reduces the likelihood of errors, and improves overall process safety and efficiency in the chemical industry.

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Solution

Integrate an Open Batch Management Software

AVEVA Industrial Software offers an open Batch Management system that is ideal for the chemical industry, where batch processes are prevalent. This software integrates seamlessly with existing control systems, providing precise control over batch execution and ensuring consistent product traceability and quality. The open architecture supports flexible recipe management, easy modification, and scalability. By automating batch processes and providing detailed tracking and reporting, AVEVA’s Batch Management solution helps reduce errors, improve compliance with regulatory standards, and optimize production efficiency in chemical manufacturing.

Solution

Choose a Modern MES Powered with AI

AVEVA’s modern MES, powered by AI, transforms chemical manufacturing by enhancing production efficiency, quality, and compliance. The Cloud based AI-driven capabilities allow for predictive maintenance, process optimization, and real-time anomaly detection, minimizing downtime and improving product consistency. It also help identifying quality issues before they occur. This MES integrates with existing systems, like AVEVA SCADA Software, providing a comprehensive and integrated view of operations and enabling data-driven decision-making. By leveraging AI, the MES helps chemical plants optimize resource utilization, reduce waste, and meet stringent industry regulations, ultimately driving operational excellence and competitive advantage in the market.

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Solution

Connect Your ERP with Your Shopfloor MES

Connecting ERP systems with shopfloor MES through AVEVA Industrial Software enables seamless data flow between business management and production operations in the chemical industry. This integration ensures that production schedules, inventory levels, and order fulfillment are aligned with real-time shopfloor activities, improving operational efficiency and reducing lead times. It also enhances traceability and compliance by providing a complete audit trail from raw materials to finished products. The result is a more agile, responsive manufacturing environment that can quickly adapt to changing market demands and regulatory requirements.

Solution

Optimize Production Planning & Scheduling

AVEVA’s advanced Production Planning & Scheduling software empower chemical manufacturers to optimize resource allocation, reduce bottlenecks, and improve overall production efficiency. By integrating real-time data from MES and ERP systems, the software provides accurate forecasts and schedules that align production with demand. This optimization reduces downtime, minimizes changeover times, and ensures the efficient use of raw materials and energy. With AVEVA, chemical plants can better manage complex production schedules, meet delivery deadlines, and respond more effectively to fluctuations in market demand.

Solution

Leverage Asset Performance Management to Drive Efficiency

AVEVA’s Asset Performance Management (APM) solutions help the chemical industry maximize the efficiency and reliability of critical assets. By leveraging predictive analytics, machine learning, and real-time monitoring, AVEVA APM identifies potential issues before they lead to equipment failure, reducing unplanned downtime and maintenance costs. The software offer enables data-driven maintenance strategies, such as predictive and prescriptive maintenance, that extend asset life and optimize performance. This proactive approach ensures that chemical plants maintain high levels of operational efficiency, safety, and regulatory compliance.

Get a demo of AVEVA software for the automotive production management

Our experts meet with you and present the AVEVA features dedicated to the Automotive industry.

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Solution

Speedup Manual Data Collection, Digitize Operator Rounds

AVEVA software simplifies and secures manual data collection by digitizing operator rounds in chemical plants. Operators can use mobile devices to record data, capture images, and enter observations, which are then automatically uploaded to a central database. This digitization reduces the risk of data entry errors, improves data accuracy, and ensures that all information is securely stored and easily accessible for analysis. By streamlining operator rounds, AVEVA enhances operational efficiency, ensures compliance with safety protocols, and enables more informed decision-making based on real-time data.

Solution

Stop Searching. Use AI-Driven Asset Information Management

AVEVA’s AI-driven Asset Information Management (AIM) streamlines the retrieval of critical asset data in chemical plants, eliminating the time-consuming search for information. The software organizes and contextualizes data from various sources (engineering, operation, maintenance, work permits...), making it instantly accessible when needed. AI capabilities enable quick identification of relevant documents, maintenance records, and operational data, helping engineers and operators make faster, more informed decisions. This efficient data management reduces downtime, improves maintenance workflows, and enhances overall asset reliability and performance in the chemical industry.

Solution

Reduce Energy Cost Whilst Driving Your Sustainability Strategy

AVEVA Industrial Software enables chemical companies to reduce energy costs while advancing their sustainability goals. By providing real-time monitoring and analytics of energy usage, the software identifies inefficiencies and opportunities for optimization. This data-driven approach allows for targeted interventions that reduce energy consumption and associated costs. Additionally, AVEVA’s solutions support the implementation of sustainability initiatives, such as carbon footprint reduction and waste minimization, ensuring that chemical plants not only lower operational expenses but also meet environmental regulations and corporate sustainability objectives. It also help companies implementing KPIs such as SCOPE 1, 2 and 3.

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Solution

Acceletate your Digital Transformation with Enterprise Visualization

AVEVA’s Enterprise Visualization solutions drive digital transformation in the chemical industry by providing a comprehensive and contextualized view of operations across the entire organization. This holistic approach enables executives and operations management alike to monitor key performance indicators, identify trends, and make data-driven decisions. The visualization tools integrate data from multiple sources, offering insights that enhance collaboration, streamline processes, and improve overall efficiency. By leveraging enterprise-wide visibility, chemical companies can accelerate their digital transformation journey, optimizing operations, enhancing agility, and gaining a competitive edge. AVEVA Enterprise Visualization can provide a single window to view past, present and future situations.

Solution

Make no Compromise on Cybersecurity

AVEVA prioritizes cybersecurity in its Industrial Software solutions, ensuring that chemical plants can protect their critical infrastructure from cyber threats. The software incorporates advanced security measures, such as encryption, user authentication, and network segmentation, to safeguard data and control systems. AVEVA’s cybersecurity framework is designed to meet industry standards and regulatory requirements, providing robust protection against potential breaches. By integrating cybersecurity into every aspect of its solutions, AVEVA helps chemical companies maintain the integrity, confidentiality, and availability of their operations, allowing them to operate securely and with confidence. AVEVA’s Cybersecurity Team manages a Secure Development Lifecycle process (SDL), governing the practices and procedures for all solution and service development efforts. This multi-phase process is based on IEC 62443 standards and includes requirements to continually monitor AVEVA’s solutions for violations of cybersecurity best practices, execute penetration testing to eliminate any vulnerabilities and comprehensively address the organization’s compliance and cybersecurity challenges. AVEVA Software complies with ANSSI Certification.

Other AVEVA software that assist the Chemical industry

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AVEVA PI System

The AVEVA PI system optimises data acquisition and analysis in the automotive industry, improving efficiency and product quality.

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AVEVA InTouch

AVEVA InTouch optimises automotive production with intuitive HMI and real-time data management for efficient process control.

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AVEVA System Platform

The AVEVA System Platform offers the automotive industry an integrated solution for the automation and monitoring of production processes.

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AVEVA Teamwork

AVEVA Teamwork is a cloud-based performance support application that enables workers in organizations to learn, solve problems, and share knowledge directly from their workstations.

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Define a Connected Worker Strategy to Empower Your Frontline Workers

AVEVA enables chemical companies to implement a Connected Worker strategy, empowering frontline workers with the tools and information they need to perform tasks more effectively. By providing mobile access to digital work instructions, real-time data, and collaboration platforms, workers can make informed decisions on the go, reducing errors and improving safety. This connectivity also facilitates remote support and continuous learning opportunities. With AVEVA, chemical plants can enhance worker productivity, ensure compliance with safety standards, and foster a more agile and responsive workforce.

Solution

Extract the Full Potential of Your Industrial Data in Context

AVEVA helps chemical plants extract the full potential of their industrial data by contextualizing it within the broader operational environment. The software, AVEVA PI Data Infrastructure, integrates data from various sources, such as sensors, control systems, MES and ERP, providing a comprehensive view of plant performance. Advanced analytics tools then deliver actionable insights, enabling operators to optimize processes, improve product quality, and reduce costs. By leveraging data in context, AVEVA empowers chemical manufacturers to make smarter decisions, enhance operational efficiency, and drive continuous improvement across the enterprise.

Chemical

A smarter Chemical production plant with AVEVA software

Some key figures of the Chemical industry

Leverage Hybrid-DCS with Modern and Scalable SCADA

Design a Contextualized Data-Centric Control Room

Integrate an Open Batch Management Software

Choose a Modern MES Powered with AI

Connect Your ERP with Your Shopfloor MES

Optimize Production Planning & Scheduling

Leverage Asset Performance Management to Drive Efficiency

Get a demo of AVEVA software for the automotive production management

Speedup Manual Data Collection, Digitize Operator Rounds

Stop Searching. Use AI-Driven Asset Information Management

Reduce Energy Cost Whilst Driving Your Sustainability Strategy

Acceletate your Digital Transformation with Enterprise Visualization

Make no Compromise on Cybersecurity

Other AVEVA software that assist the Chemical industry

Discover the certified AVEVA integrators who support your projects

Read more about AVEVA news

Define a Connected Worker Strategy to Empower Your Frontline Workers

Extract the Full Potential of Your Industrial Data in Context