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Amcor

Amcor improves the performance of its production lines with AVEVA solutions

Amcor, a global leader in developing and producing responsible packaging, was already capturing a great deal of data across its 23 facilities through a traditional SCADA, but was not getting enough value from this data due to a lack of visibility, standardization and automation. Micro-stoppages and other unplanned events weighed on production, and manual data sharing produced inaccurate information. The group built a state-of-the-art MES suite based on AVEVA Manufacturing Execution System, AVEVA System Platform, AVEVA CONNECT and AVEVA Advanced Analytics to measure and track production consistently. The results are tangible: a 2% improvement in OEE, a 3% faster production cycle, greater visibility into equipment and changeover efficiency, a complete view of asset utilization and energy performance, and 1 to 2% less downtime thanks to AI-based operational analytics. Amcor is thus strengthening its industrial performance for the long term in support of more responsible packaging.

Objectives

  • Standardize and automate production measurement and monitoring across the 23 Amcor sites by building an MES suite based on AVEVA MES, AVEVA System Platform and AVEVA CONNECT
  • Improve real-time visibility into OEE, equipment efficiency, series changeovers, and fuel efficiency
  • Reduce the impact of micro-shutdowns and unplanned events with AI-driven operational analytics via AVEVA Advanced Analytics
  • Eliminate manual data sharing between sites to make reporting more reliable and speed up the production cycle

Solutions

  • AVEVA MES
  • AVEVA System Platform
  • CONNECT
  • AVEVA Advanced Analytics

Results

  • 2% improvement in overall equipment efficiency
  • 3% faster production cycle
  • Increased visibility into equipment efficiency and change effectiveness
  • Gain complete visibility into asset utilization and energy performance
  • 1-2% reduced downtime with AI-driven operational data analytics

FAQ

How did AVEVA MES standardize production measurement across Amcor's 23 sites?
Amcor was already capturing data through a traditional SCADA system across its 23 facilities but lacked the consistency needed to use it. AVEVA Manufacturing Execution System, combined with AVEVA System Platform, provided a common framework for measuring and tracking production. Every site now applies the same definitions of OEE, changeover efficiency and energy performance, making comparisons reliable and accelerating the spread of industrial best practices between plants.
What role does AVEVA Advanced Analytics play in reducing Amcor's downtime?
Micro-stoppages and unforeseen events weighed heavily on Amcor's packaging production. AVEVA Advanced Analytics applies artificial intelligence algorithms to historized operational data to identify root causes, predict failures and recommend corrective actions. The result: 1–2% less downtime, gains that convert directly into additional production capacity without additional hardware investment.
How does AVEVA CONNECT facilitate the digital transformation of a multi-site manufacturer?
AVEVA CONNECT provides the cloud layer that aggregates data from Amcor's 23 plants and makes it accessible to all teams (production, quality, maintenance, management). This platform replaces manual data sharing between sites, a source of inaccurate information and delays. CONNECT provides consolidated real-time visibility, speeds up the distribution of indicators and supports a data-driven culture in the responsible packaging industry.
What quantified operational results has Amcor achieved with its AVEVA MES suite?
Amcor achieved a 2% improvement in OEE, a 3% faster production cycle, greater visibility into equipment efficiency and changeovers, a complete view of asset utilization and energy performance, and 1–2% less downtime. These gains, measured objectively with AVEVA MES and AVEVA Advanced Analytics, demonstrate that a well-orchestrated multi-site rollout lastingly transforms the industrial performance of a global leader.
Why combine MES, System Platform and Advanced Analytics in a responsible packaging strategy?
To produce more responsible packaging, Amcor must combine material efficiency, energy performance and quality. AVEVA System Platform provides real-time industrial monitoring, AVEVA MES standardizes production processes across 23 sites and AVEVA Advanced Analytics turns data into predictive decisions. This consistent technology stack, deployed via AVEVA CONNECT, allows Amcor to measure its environmental impact, optimize its resources and support its sustainability commitments to customers.