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Agropur

Agropur standardizes its multi-site operations with AVEVA solutions

Agropur, a global dairy processor, faced fragmented systems and limited visibility across its 29 plants, with inconsistent practices for similar products and growing difficulty scaling its operations. By deploying AVEVA Manufacturing Execution System (MES) on CONNECT, along with AVEVA Historian and AVEVA PI System, the group standardized its multi-site operations, gained real-time insights and enabled rapid scalability. From retiring legacy systems to creating a hybrid cloud platform, Agropur has laid the foundations for continuous improvement and future growth. This multi-site digital transformation gives the company a unified view of performance across the organization and the ability to track and analyze its production in real time.

Objectives

  • Gain unified visibility into the performance of the group's 29 dairy plants
  • Standardize operational practices across sites for similar products that are often inconsistently managed
  • Rapidly scale operations despite fragmented existing systems and processes
  • Build a hybrid cloud platform (MES on CONNECT) that lays the foundation for continuous improvement and multi-site scalability

Solutions

  • AVEVA MES
  • CONNECT
  • AVEVA Historian
  • AVEVA PI System

Results

  • Improved overall equipment efficiency by integrating the AVEVA manufacturing execution system to manage operations and analyze operational data
  • Gain real-time visibility into plant performance and KPIs
  • Standardized systems across all plants, making it easy to scale and support operations

FAQ

How does AVEVA MES on CONNECT unify the multi-site operations of a dairy group like Agropur?
Agropur deployed AVEVA Manufacturing Execution System (MES) on AVEVA CONNECT to standardize operating practices across its 29 dairy plants. Combined with AVEVA Historian and AVEVA PI System, the cloud MES provides a unified view of industrial performance, tracks production in real time and enables KPI analysis across the organization. This hybrid cloud platform eliminates silos between sites and makes it easier to rapidly scale best practices, an essential condition for managing a global food group.
Why is an MES essential for a multi-site dairy processor?
Without an MES, plants like Agropur's operate independently with inconsistent practices for similar products, limiting traceability and overall performance. AVEVA MES standardizes processes, automates data collection and improves overall equipment effectiveness (OEE). For the dairy sector, subject to strict health requirements and freshness constraints, the MES becomes the backbone of operations management, ensuring quality, compliance and productivity across the group.
What does AVEVA PI System contribute to a dairy MES architecture?
AVEVA PI System collects and contextualizes real-time data from all of Agropur's production equipment. Combined with AVEVA Historian and the MES, it provides a consolidated view of machine performance, material yield and batch traceability. This data infrastructure feeds operational dashboards and continuous improvement analyses. For a group running 29 plants, PI System is the data management foundation that makes digital transformation and the industrialization of data use cases possible.
What operational benefits has Agropur gained from its AVEVA digital transformation?
Agropur has improved overall equipment effectiveness (OEE), gained real-time visibility into the performance and KPIs of each plant, and standardized its systems to make scaling up and supporting operations easier. The hybrid cloud MES platform on CONNECT is now the foundation for continuous improvement and future growth. It is an exemplary digital transformation journey for food groups facing the historical fragmentation of their industrial systems.
How can a multi-site digital transformation be rolled out without paralyzing operations?
Agropur proceeded in stages: gradually retiring existing systems, building a hybrid AVEVA cloud platform, then rolling out a standardized MES across its 29 plants. This gradual approach limits operational risk and makes it possible to build on early successes to bring field teams on board. The CONNECT cloud facilitates this industrialized rollout by pooling infrastructure and speeding up commissioning of new sites. It is now the preferred method for large-scale digital transformations.