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La Tortilla Factory

La Tortilla Factory achieves real-time monitoring and reporting of tortilla manufacturing with AVEVA

La Tortilla Factory deployed AVEVA System Platform and InTouch Edge HMI to streamline and improve its manufacturing processes while controlling operating costs through full automation and centralized industrial monitoring. The company faced a multitude of disparate systems unable to communicate with each other, manual reports that hindered access to key indicators and a lack of real-time data to support day-to-day decision-making. By connecting all its systems within a single platform, La Tortilla Factory now enables its teams to access accurate, instant data, quickly identify areas for improvement and reduce overall operating costs, while providing real-time monitoring and reporting of tortilla production.

Objectives

  • Control and reduce overall process operating costs
  • Enable staff to access real-time data for immediate decision-making
  • Efficiently connect all disparate systems within a single operations platform

Solutions

  • AVEVA System Platform
  • InTouch Edge HMI

Results

  • The Tortilla Factory achieved a 5% improvement in yield
  • Enterprise-wide visualization of operational data improved teamwork and reaction times
  • AVEVA software has made the company's culture of continuous improvement much easier to implement

Testimonials

"AVEVA software allows us to continue to maintain and improve the quality of our products. As our needs grow and become more complex, AVEVA can provide us with new insights and evolve as we grow."
Katie Evans 
Vice President of Operations, La Tortilla Factory

FAQ

How does AVEVA System Platform unify heterogeneous industrial systems?
AVEVA System Platform acts as an industrial operating system that connects disparate equipment and software within a single platform. At La Tortilla Factory, it connected systems that did not communicate with each other and delivered accurate, centralized performance data. This unification facilitates end-to-end industrial supervision, speeds up decision-making and supports a culture of continuous improvement, while reducing the integration and maintenance costs associated with multiple vendors.
Why replace paper reporting with real-time industrial supervision?
Manual paper reports limit access to key indicators and delay operational decision-making. With AVEVA System Platform and InTouch Edge HMI, La Tortilla Factory replaced these time-consuming reports with enterprise-wide visualization of operational data. Staff now access KPIs in real time, which improves teamwork, shortens reaction times and quickly reveals areas for improvement. This digital transformation is a prerequisite for any modern food plant.
How does AVEVA InTouch Edge HMI speed up anomaly detection?
AVEVA InTouch Edge HMI provides a lightweight, intuitive graphical interface that shows the status of production lines in real time. Operators immediately see operating deviations, critical alarms and performance indicators, without relying on manual reports. For La Tortilla Factory, this increased responsiveness translates into a 5% improvement in yield, demonstrating that a well-designed HMI is a direct lever for industrial performance in a competitive food environment.
What ROI can a food and beverage SME expect from an AVEVA project?
La Tortilla Factory achieved a 5% improvement in yield, lower overall operating costs and a stronger culture of continuous improvement thanks to AVEVA System Platform and InTouch Edge HMI. For a food and beverage SME, the benefits are quickly measurable: better use of raw materials, identification of waste, optimized maintenance and faster reporting. This ROI shows that industrial supervision is no longer reserved for large groups, but is becoming accessible and profitable for companies of all sizes.
Why choose a flexible SCADA HMI over a rigid solution?
A flexible SCADA HMI such as AVEVA InTouch Edge HMI can evolve with the company: adding new lines, integrating equipment from various vendors, deploying custom dashboards. For La Tortilla Factory, this flexibility was essential to connect initially incompatible systems and build a single operations platform. A rigid solution would have required costly replacements. AVEVA offers long-term investment protection and the ability to adapt to regulatory and technological changes in the sector.