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Toyota Motor Europe

Toyota Motor Europe standardizes energy management across its plants with AVEVA PI System

Toyota Motor Europe needed to build a centralized energy monitoring system capable of communicating with all the equipment in its plants and automatically collecting the necessary data. However, the sites varied widely, with heterogeneous data models and very different collection capabilities, making any comparison of energy consumption between plants particularly complex and preventing reliable benchmarks from being established. Deploying AVEVA PI System standardized data models across Europe and established consistent monitoring of energy consumption. Validating and sharing a data point now takes just one minute, compared with much longer delays before. This new infrastructure also paves the way for advanced use cases: at a pilot plant, engineers are already experimenting with predictive analytics by coupling AVEVA PI System with Power BI, shaping greener, more efficient automotive production.

Objectives

  • Reducing energy consumption at Toyota's European production plants
  • Create a single, centralized energy monitoring system (EnMS) to communicate with all devices in the plant and automatically collect data

Solutions

  • AVEVA PI System

Results

  • It now takes less than a minute to validate and share data
  • In a factory floor, engineers are experimenting with predictive analytics using Power BI

Testimonials

"We empower people to do things, giving our engineers the ability to understand processes and check if what we're implementing is working."
Kevin Rosati
Production Engineer, Plant and Environment Department, Toyota Motor Europe

FAQ

How does AVEVA Plant SCADA manage mine operations in a remote environment?
AVEVA Plant SCADA makes it possible to supervise mining operations even in remote areas such as Brucejack in British Columbia. The solution centralizes production data, automates critical processes and gives operators real-time visibility into equipment. This autonomy is essential in an isolated mining context where every unplanned shutdown causes significant losses. AVEVA industrial supervision ensures continuous, reliable operations, which are essential to meeting production commitments.
Why integrate SCADA and ERP in a mining operation?
Integration between AVEVA Plant SCADA and ERP systems allows Pretium Resources to continuously reconcile production data with financial data. Real-time field data feeds directly into economic indicators, speeding up financial closing and improving reporting reliability. This IT/OT convergence is now a standard in the mining sector for managing industrial performance, optimizing extraction costs and demonstrating traceability to investors and regulators.
What ROI can a mine expect from AVEVA industrial monitoring?
For a mining operator like Pretium Resources, AVEVA Plant SCADA reduces unplanned shutdowns, optimizes energy consumption and makes the production chain more reliable. The ROI comes mainly from greater equipment availability, fewer overtime hours and better use of data for investment decisions. In a remote environment, every hour of production gained translates directly into revenue, so the investment in a modern SCADA platform pays off quickly.
How can reliable communications be ensured at a remote mine?
AVEVA Plant SCADA is designed to run on resilient architectures (server redundancy, fiber or satellite communication) suited to remote sites. At Brucejack, this robustness is crucial: the mine is located more than 1,400 m above sea level in mountainous terrain. The solution maintains data collection even during temporary network outages, thanks to local storage and deferred synchronization. This resilience ensures the continuity of industrial monitoring.
Why standardize monitoring on AVEVA in the mining sector?
Standardizing on AVEVA Plant SCADA allows mining groups to quickly replicate best practices from one site to another, share operator training and centralize data analysis. The object-oriented platform makes it easier to deploy new mines by reusing existing object libraries. It is a strategic lever for multi-site operators seeking to industrialize their digital transformation while controlling maintenance and upgrade costs.